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Why Irregular Roll Lengths Are Sometimes Unavoidable: Ensuring Quality and Sustainability in Edgeband Production
In edgeband manufacturing, achieving consistent roll lengths is more challenging than it may appear. To meet customer demands, we produce edgebands in master rolls, often starting with a width of 190mm or 280mm or 390mm. From each master roll, we typically slit into multiple smaller rolls of standard lengths, such as 150 meters for a 22mm width.
However, due to the inherent challenges of production, maintaining uniform roll lengths can be difficult. Here’s why:
Production Challenges and Quality Control
During manufacturing, various issues can occur, including:
• Material defects like holes, ink marks, or color variations
• Surface imperfections such as burns, cloudiness, or uneven finishes.
When we encounter a defect, especially if it’s at the beginning of a master roll, we discard that section to ensure the highest quality for our clients. However, if an issue appears near the end of the roll, it’s impractical—and environmentally wasteful—to discard the entire roll length. In these cases, we provide the usable portion to clients, clearly marking any irregular lengths.
Why Irregular Lengths Are Environmentally Responsible
Throwing away full master rolls for minor end-of-roll issues would significantly increase waste and production costs, impacting our sustainability and resource efficiency goals. By supplying slightly shorter rolls as “irregular,” we reduce waste without compromising the quality of usable product.
The Option for Regular Roll Lengths
For clients who require all rolls to be of perfect, full length, we offer the option of purchasing at a small premium, typically around 5%. This surcharge covers the additional production costs and resources required to maintain this high level of consistency. Many of our clients, especially in markets like the U.S., find this a valuable option for ensuring perfect roll lengths every time.
Conclusion: Providing Options for All Needs
Our goal is to deliver the best quality and value while balancing environmental responsibility. For clients with specific requirements, we’re happy to work out solutions that meet their needs, whether through regular or irregular roll lengths.
At Mobelkant, we believe in transparency and strive to accommodate all client preferences. If you have questions about roll lengths or our quality control process, please reach out. We’re here to provide the solutions you need.